 Manufacturing of Pharmaceutical Proteins, Stefan Behme, Wiley, Hoboken, NJ, 2009, 390 pp., ISBN 978-3-527-32444-6
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Manufacturing of Pharmaceutical Proteins is a practical text based on author Stefan Behme's personal experience in the field. It emphasizes the intersections of various
disciplines and functions that must communicate effectively to produce a successful protein. The book's title is misleading,
however, because it focuses on biotechnologically derived proteins and does not discuss protein drugs that are extracted from
plant, animal, and human cells.
The book is divided into seven parts that describe topics such as technology, quality assurance, pharmaceutical law, production
facilities, and economy. Each topic is broad enough to warrant a book of its own. Behme's treatment of the relevant subjects
is superficial, but, strangely enough, he provides more detail about tangential topics. The information conveyed ranges from
basic to highly technical.
Behme's introduction emphasizes several well-known facts. He notes that biotechnological-derived processes are difficult to
control and present more risks than do small-molecule production processes. He also says that manufacturing is a pivotal step
between the development of the protein and the sales and marketing of the final product, and this reviewer contends that manufacture
plays a similar role in small-molecule processes. Readers with expertise in project management are familiar with the links
between research, development, manufacturing, and marketing.
Throughout the book, Behme offers background information on each topic. The chapter about the "Basics of Biology" is a valiant
effort to provide foundational information to students, but most of the information can be found in various biology books
written for that purpose, and these texts should have been cited as references.
Several diagrams in the book's technology section provide a simplified view of the tools used to manufacture protein substances
and finished products. The diagrams are a bonanza for individuals who prefer a visual approach to understanding complex processes.
The technology section also discusses the critical factors to be used in evaluating a process. Cell-bank handling and the
expression of proteins in various systems (e.g., microorganisms, and mammalian cells) are discussed.
The technology section covers much important ground, including topics such as cell disruption, solubilization, protein refolding,
formulation, and final-product filling. A discussion of aseptic processing of the final product in appropriate containers
is missing, however. This omission is perplexing because most proteins are heat labile and cannot be terminally sterilized.
The omission is also unusual because the author intends the book to be comprehensive.
A later section compiles a plethora of analytical methods designed to establish identity, purity, potency, and quality of
protein products. Methods such as amino-acid analysis, protein sequencing, peptide mapping, and protein content are reviewed
in some detail. For each method cited, the author presents the purpose of each test and its working principles. This section
is by far the most comprehensive discussion of these methods in a single book that I have seen.
The list of methods would not be complete without the methods for in-process control for fermentation, mammalian systems,
purification, formulation, packaging, raw-materials testing, and environmental testing. These methods are described in great
detail. Perhaps the structure of the book dictated that raw-materials testing and manufacturing environmental testing be described
after the manufacture of the active ingredient or the finished product, but obviously this is not the order in which the testing
is actually performed.
The section about quality assurance explains basic rules that are not specific to the biotechnology industry, but that constitute
a framework for organizations that wish to manufacture high-quality products. Chapters focus on quality assurance in manufacturing
and emphasize good manufacturing practice, equipment qualification, process validation, computer validation, documentation,
and change control. This detailed section could be part of a book about manufacturing-process development, but has little
application to quality control of protein-manufacturing processes.
The "Pharmaceutical Law" section would more aptly be titled "Regulatory Requirements" because it covers regulations from the
US Food and Drug Administration, the European Medicines Agency, and from Japanese and German authorities. The section also
lists nongovernmental organizations that indirectly regulate the manufacture of pharmaceutical proteins (e.g., the US Pharmacopeia,
the World Health Organization, and the Parenteral Drug Association). The list gives the neophyte a general overview of the
roles of these organizations in the development of mandatory and voluntary quality standards for these products. The section
about drug approval is minimal and requires more comprehensive treatment.
One drawback of the book is its inclusion of several chapters that are not germane to the manufacture of pharmaceutical proteins.
For example, the section titled "Pharmacy" examines pharmacokinetics, pharmacodynamics, various phases of clinical testing,
the classification of side effects, and pharmacovigilance. A better place to discuss these topics is in a book about research
and development.
A section about production facilities includes a detailed description of the design, planning, construction, and commissioning
of production facilities. Although the discussion is interesting it is totally unnecessary in this type of book. In general,
facilities are designed and constructed by specialized engineering organizations. Extensive treatment and exquisite detail
are not necessary for biopharmaceutical production personnel.
Another interesting but inappropriate section is the one titled "Economy," which is essentially a treatise on profitability
and investments. The section provides a nuanced view of the decisionmaking process of an organization that intends to manufacture
pharmaceutical proteins, but it is out of place in a book about manufacturing.
Behme covers too much material in his book, including topics indirectly related to his stated focus. Some parts of the book
are tedious; one can be overwhelmed by details and lose interest quickly. The stated audience for the book—libraries, biotechnology
companies, technicians, and students—is too diverse, and the author cannot do justice to many of the topics he proposes to
include.
Overall, the book is interesting because it provides general understanding that specialized personnel might not have. The
book is intended as a practical tool and an academic text on the subject, but does not fully satisfy either purpose.
Roger Dabbah is a principal consultant for Tri-Intersect Solutions, Potomac, MD 20854, rdabbah@verizon.net
. He is also a member of Pharmaceutical Technology's editorial advisory board.