Leveling the Compliance Playing Field - Pharmaceutical Technology

Latest Issue
PharmTech

Latest Issue
PharmTech Europe

Leveling the Compliance Playing Field
The author suggests industry may need a NATO-type organization to even out inspections.


Pharmaceutical Technology
Volume 6, Issue 34, pp. 69, 70

Scenario A


Paul Larocque
Let's say you have a production facility in Trenton, San Francisco, or Boston—really anywhere in the United States. Your company's drug-development efforts have been successful, and it's time for the US Food and Drug Administration to conduct a pre-approval inspection. Your company has made careful preparations. One day, two FDA investigators arrive at the door of the facility. Because the agency has not inspected your facility in recent years, the investigators announce that they plan to spend two weeks on site. The investigators are fair and thorough. They ask to see:
  • Your written procedures, which you quickly provide
  • Your logs for deviations, out-of-specification results, rejected batches, change control, complaints, and stability failures. They request trend reports for environmental monitoring and for the water system. Batch records and other product-specific documents are also requested. You provide these logs and records promptly and, using risk-management principles, sort them into piles from the most critical to the most minor.
  • Finally, the investigators ask to see your records for all the critical lots, which you promptly provide.

The investigators scan the documents for any red flags. Every few minutes, they ask for clarification of various points; responses are provided immediately so that the investigators can move on quickly.

During the exit interview, your company receives a Form 483 containing 12 observations, none of which are deemed critical (i.e., related to fraud) but several will take significant time and resources to correct. (Once corrected, FDA will consider granting approval for the product that was reviewed.) Your company makes the required adjustments and months later, the product is approved and launched.

Scenario B

Instead, let's say your production facility is located in continental Europe, Asia, or Mexico—any non-English-speaking country. Your company's drug-development efforts again have been successful. It's time for the FDA pre-approval inspection. The agency contacts you weeks in advance to schedule the inspection with one investigator, who is scheduled to be on site for five days. Your company makes careful preparations, including training the staff about the conduct of FDA inspections. On the agreed day, the FDA investigator arrives at the door of the facility.

The investigator asks to see the same documents as noted in Scenario A, which you provide promptly. As required, the documents are written in the local language. A handful of the most common standard operating procedures have been translated into English, and these too are provided to the investigator. However, the logs, complaint records, trend reports, product-specific documents, investigations, and change-control records are all written in the local language.

The investigator tries to scan each document for red flags but, not being proficient in the local language, frequently asks for explanations about what is written. The FDA investigator would like to ask the analyst who generated the data (or the operator who conducted the step) what happened, but neither person speaks English. The host, who is head of quality assurance, speaks reasonable but halting English and acts as an interpreter.

Ultimately, the investigator ends up auditing far fewer documents than he would have in an English-speaking location. At the exit interview, your company receives a Form 483 containing three observations, none of which are deemed critical. Within about two weeks, the company addresses the observations, FDA approves the product, and the product launches.


ADVERTISEMENT

blog comments powered by Disqus
LCGC E-mail Newsletters

Subscribe: Click to learn more about the newsletter
| Weekly
| Monthly
|Monthly
| Weekly

Survey
What is the single greatest threat to maintaining manufacturing processes at your facility?
Quality issues
Facility/environment problems
Process development problems
Production equipment downtime
Raw material supply problems
Regulatory restrictions
Business decisions to limit production
Quality issues
75%
Facility/environment problems
0%
Process development problems
0%
Production equipment downtime
0%
Raw material supply problems
25%
Regulatory restrictions
0%
Business decisions to limit production
0%
View Results
UPCOMING CONFERENCES

Programs for Investigational and Pre-Launch Drugs
Philadelphia, PA
July 17-18, 2013
Request Brochure

Strategic Pipeline Planning & Portfolio Valuation
Philadelphia, PA
August 13-14, 2013
Request Brochure

MES 2013 - Forum on Manufacturing Execution Systems
Philadelphia, PA
August 14-15, 2013
Request Brochure

Mobile Innovation for the Life Sciences Industry
Philadelphia, PA
August 20-21, 2013
Request Brochure

See All Conferences >>

Eric Langer Outsourcing Outlook Eric LangerOutsourcing's Modest Role as a Cost-Containment Strategy
Patricia Van Arnum Ingredients Insider Patricia Van ArnumIntellectual Property Battles in Solid-State Chemistry
Nathan Jessop Industry Insider Nathan Jessop Campaign Against Counterfeit Drugs Continues
Lynn Torbeck Statistical Solutions Lynn D. TorbeckCompositing Samples and the Risk to Product Quality
 More
Patent Settlements Become More Risky
Praise and Perils for Biotechnology Patent Policy
Risk-Mitigation Strategies in Drug Manufacturing for Emerging Markets
Quality Focus: Ensuring Raw Material Transparency
Advertising of Prescription Drugs  Keeping it Honest and Balanced
Source: Pharmaceutical Technology,
Click here