As companies increasingly adopt anti-counterfeiting solutions, particularly mass serialisation strategies, what other factors
do they need to take into account besides the actual security solution itself?
Code readability is critical to ensure full compliance. If a code cannot be read then perfectly good products will be scrapped
unnecessarily. Verification is also important as it ensures that all codes can be read once products are released out in the
field. When assessing and monitoring the quality of barcodes, important considerations are:
- barcode to background contrasts
- correct code ratios
- correct data content within the code
- correct data formatting.
The clear quiet zone (the space around the barcode) is also crucial. The best practice minimum requirement for a quiet zone
is a 2-cells clear area around the periphery of a 2D code, or 10x on a 1D barcode (10 x the width of the smallest bar). In
practical terms, however, codes can now be read with smaller quiet zones than this and often this happens in practice (although
it is not recommended).
The data content within the code and the data formatting needs to be correct. Otherwise, once the code is decoded, the information
will not make sense to the software system that is reading in the data: garbage in = garbage out! This is why the likes of
GS1—a not-for-profit organisation dedicated to global standards and solutions—have invested a lot of time and effort on education
in terms of what the correct formatting elements are and the correct amount of data that needs to be included.
Leigh Jordan. UK Sales Manager at Cognex UK Ltd
It’s also important to bear in mind that different system set ups are not consistent, so code quality can vary with different
systems. Everyone forgets they’re not measuring the code, but the image of the code. Any inconsistencies in the setup will
affect the image.
How do on-line verification solutions compare with off-line systems in terms of speed and accuracy?
Off line systems are available ‘out the box’, where as online ones need to be customised to ensure that parameters such as
lighting, standoff and setup are correct. On-line systems are bespoke for the environment that they work within. If there
is an issue with the amount of space available then the system will be configured as appropriate, such as with the correct
lens and lighting. The goal of an on-line verifier is to provide quality feedback on the code without disrupting the production
flow of the line.