Manufacturing Techniques of Orally Dissolving Films - Pharmaceutical Technology

Latest Issue
PharmTech

Latest Issue
PharmTech Europe

Manufacturing Techniques of Orally Dissolving Films
The manufacture of orally dissolving films is done by various methods such as solvent casting, hot-melt extrusion, semisolid casting, solid-dispersion extrusion, and rolling. The authors discuss these methods and the various parameters in which dissolving films are evaluated.


Pharmaceutical Technology
Volume 35, Issue 1, pp. 70-73

Evaluation of the ODF

The ODF is evaluated by various parameters such as thickness, the mechanical properties of the film, folding endurance, assay/drug content as well as by studies of in-vitro disintegration, in-vitro dissolution, surface morphology, and taste (12, 13).

Thickness. The thickness of strip can be measured by a micrometer at different locations. This measurement is essential to ascertain uniformity in the thickness of the film as this thickness is directly related to the accuracy of the dose in the strip.

Mechanical properties of the film . The mechnical propertis are tensile strength, percentage elongation, and elastic modulus.




Tensile strength. Tensile strength is the maximum stress applied to a point at which the strip specimen breaks. It is calculated by the applied load at rupture divided by the cross-sectional area of the strip as given in the equation below:




Percentage elongation. When stress is applied, a film sample stretches, and this stress is referred to as strain. Strain is basically the deformation of the film divided by the original dimension of the sample. As the plasticizer content increases, the elongation of film is observed.

Tear resistance. The tear resistance of a plastic film is a complex function of its ultimate resistance to rupture. A very low rate of loading of 51 mm/min is employed. It is designed to measure the force to initiate tearing. The maximum stress or force (usually found near the onset of tearing) required to tear the specimen is recorded as the tear resistance in newtons.




Young's modulus or elastic modulus. Young's modulus or elastic modulus is the measure of the stiffness of the film. It is represented as the ratio of applied stress divided by the strain in the region of elastic deformation:

Hard and brittle strips demonstrate a high tensile strength and Young's modulus with less percentage elongation.

Folding endurance. Folding endurance is determined by repeated folding of the film at the same place until the film breaks. The number of times the film is folded without breaking is calculated as the folding endurance value.

Assay/drug content. Assay/drug content is determined by any standard assay method described for the particular API in any of the standard pharmacopoeia.

In-vitro disintegration. Disintegration time gives an indication about the disintegration characteristics and dissolution characteristics of the film. For this study, the film, as per the dimensions required for dose delivery, was placed on a stainless-steel wire mesh containing 10 mL of distilled water. The time required for the film to break was noted as in-vitro disintegration time.

In-vitro dissolution. In-vitro dissolution studies can be performed using the modifications to the standard basket or paddle apparatus described in any of the pharmacopoeia because a conventional paddle apparatus may lead to floating of the film. The dissolution medium will be selected as per the sink conditions and the highest dose of the API.

Surface morphology . A study of surface morphology of the ODF is performed using the environment-scanning-electron microscopy method. The uniformity of the film and absence of pores and striations indicate the good quality of the ODF.

Taste evaluation. A taste evaluation study can be performed using a panel of human volunteers. The ODF should possess the desired sweetness and flavor acceptable to the patient. In-vitro methods using taste sensors, a specially designed apparatus, and drug release by modified pharmacopoeial methods are used for this purpose. Experiments using electronic-tongue measurements also have been reported to distinguish between the sweetness levels in taste-masking formulation.


ADVERTISEMENT

blog comments powered by Disqus
LCGC E-mail Newsletters

Subscribe: Click to learn more about the newsletter
| Weekly
| Monthly
|Monthly
| Weekly

Survey
What is the single greatest threat to maintaining manufacturing processes at your facility?
Quality issues
Facility/environment problems
Process development problems
Production equipment downtime
Raw material supply problems
Regulatory restrictions
Business decisions to limit production
Quality issues
40%
Facility/environment problems
0%
Process development problems
10%
Production equipment downtime
10%
Raw material supply problems
20%
Regulatory restrictions
0%
Business decisions to limit production
20%
View Results
UPCOMING CONFERENCES

Programs for Investigational and Pre-Launch Drugs
Philadelphia, PA
July 17-18, 2013
Request Brochure

Strategic Pipeline Planning & Portfolio Valuation
Philadelphia, PA
August 13-14, 2013
Request Brochure

MES 2013 - Forum on Manufacturing Execution Systems
Philadelphia, PA
August 14-15, 2013
Request Brochure

Mobile Innovation for the Life Sciences Industry
Philadelphia, PA
August 20-21, 2013
Request Brochure

See All Conferences >>

Eric Langer Outsourcing Outlook Eric LangerOutsourcing's Modest Role as a Cost-Containment Strategy
Patricia Van Arnum Ingredients Insider Patricia Van ArnumIntellectual Property Battles in Solid-State Chemistry
Nathan Jessop Industry Insider Nathan Jessop Campaign Against Counterfeit Drugs Continues
Lynn Torbeck Statistical Solutions Lynn D. TorbeckCompositing Samples and the Risk to Product Quality
 More
Patent Settlements Become More Risky
Praise and Perils for Biotechnology Patent Policy
Risk-Mitigation Strategies in Drug Manufacturing for Emerging Markets
Quality Focus: Ensuring Raw Material Transparency
Advertising of Prescription Drugs  Keeping it Honest and Balanced
Source: Pharmaceutical Technology,
Click here