Mixing Systems for Ultra-High Viscosity Materials

Published on: 
Pharmaceutical Technology, Pharmaceutical Technology, September 2023, Volume 47, Issue 9
Pages: 26

The ROSS line of Double Planetary Mixers are fully customized and engineered for efficient processing of medical-grade silicone formulations in a portable workstation.

The ROSS line of Double Planetary Mixers, which come in various configurations and sizes ranging from half of a pint to 750 gallons, are designed for mixing thick, sticky, or putty-like materials. The pictured Sanitary Double Planetary Mixer Model DPM-4S and Sanitary Discharge System Model DS-4S were fully customized and engineered for efficient processing of medical-grade silicone formulations in a portable workstation.

The four-gallon Double Planetary Mixer features two patented HV stirrer blades. Rotating on their own axes, the blades orbit the mix vessel on a common axis using a slicing motion that pushes product forward and downward, an ideal process for ultra-high viscosity materials. Designed for vacuum operation, the mixer is equipped with an electromechanical lift to raise and lower the vacuum hood, as well as a 50-psig heating/cooling jacket on the mix can. Multiple sets of mix can and vacuum hood can be supplied for convenient cleaning with minimal downtime.

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The accompanying Discharge System is designed to maximize product yield while also simplifying clean-up. It consists of a platen that is lowered hydraulically into a mix vessel. As the platen pushes down on the batch, product is forced out through a valve on the side or center bottom of the vessel with minimal product left behind. The change-can design enables semi-continuous operation, which can significantly increase production.

Charles Ross & Son Company