Next-Generation Tablet Press Has Industry 4.0 Capability

Courtesy of KORSCH

Korsch will present its next-generation XL 400⁴ tablet press at INTERPHEX 2020. The new press, with smart Industry 4.0 capability, is available as a single-layer version and a flexible version, which permits the production of single-layer, bi-layer, tri-layer, tablet-in-tablet, and microchip-in-tablet product formats on a common machine platform.  

The new press has an integrated electrical cabinet for a smaller footprint, a torque drive to deliver optimal performance, a fully sealed machine design, and a fast-change capability. A completely redesigned human-machine interface offers an intuitive operating experience, with integrated online help that includes access to manuals, schematics, procedures, and support videos directly at the machine.

The KORSCH XL 400⁴  SFP (Single-Function Platform) has dedicated single-layer capability, an ergonomic design, and fast changeover. An exchangeable turret execution with internal lift device permits the production of any size tablet on a single machine. It is designed with a 100 kN precompression column, a 100 kN main compression column, and a compression dwell bar between the compression stations. The equipment has a maximum press speed of 120 RPM, an extended feeder length, and a maximum output of more than 300,000 tablets per hour. 

The KORSCH XL 400⁴  MFP (Multi-Function Platform) can produce a tablet of any size, shape, and format. Its modular feeders, compression stations, and cam tracks allow the press to be reconfigured for all applications over the course of a normal changeover.  In single-layer mode, the XL 400⁴  MFP is process-identical to the XL 400⁴ SFP, and the two machines share common product contact parts and full turret interchangeability. The XL 400 platform also offers a comprehensive containment capability with fully integrated solutions for occupational exposure band (OEB) 3, OEB 4, and OEB 5 applications.  

All key components, including turrets, feeders, and cams, are fully interchangeable with third generation XL 400 machines, permitting seamless integration at existing installations. 

Source: KORSCH