All NewsBio/Pharma News
All PublicationsPharmTechPharmTech Europe
MarketplaceICH Q9 Revision: A Comprehensive Resource on Quality Risk ManagementPeer-Reviewed ResearchPharmTech ProductsPharma InsightsSponsored PodcastsSponsored VideosSponsored eBooksWhitepapers
Webcasts
All VideosAsk the ExpertBehind The HeadlinesBuy, Sell, HoldDrug Digest VideosDrug Solutions PodcastPeer ExchangeSexy ScienceTech Talk
Conference CoverageConference ListingEvents
Subscribe
AnalyticsAnalyticsAnalytics
Data and Artificial Intelligence
Dosage FormsDosage FormsDosage FormsDosage FormsDosage Forms
Drug DevelopmentDrug DevelopmentDrug DevelopmentDrug DevelopmentDrug DevelopmentDrug Development
ManufacturingManufacturingManufacturingManufacturingManufacturingManufacturingManufacturingManufacturingManufacturingManufacturingManufacturingManufacturingManufacturing
OutsourcingOutsourcingOutsourcingOutsourcingOutsourcingOutsourcingOutsourcing
Quality SystemsQuality SystemsQuality SystemsQuality Systems
Spotlight -
  • Analytics
  • Dosage Forms
  • Drug Development
  • Manufacturing
  • Outsourcing
  • Quality Systems
IS1
  • Applied Clinical Trials

  • BioPharm International

  • Cannabis Science and Technology

  • Chromatography Online

  • Nutritional Outlook

  • Pharmaceutical Commerce

  • Pharmaceutical Executive

  • Pharm Tech

  • Spectroscopy Online

  • Turbo Machinery Magazine

AnalyticsAnalyticsAnalytics
Data and Artificial Intelligence
Dosage FormsDosage FormsDosage FormsDosage FormsDosage Forms
Drug DevelopmentDrug DevelopmentDrug DevelopmentDrug DevelopmentDrug DevelopmentDrug Development
ManufacturingManufacturingManufacturingManufacturingManufacturingManufacturingManufacturingManufacturingManufacturingManufacturingManufacturingManufacturingManufacturing
OutsourcingOutsourcingOutsourcingOutsourcingOutsourcingOutsourcingOutsourcing
Quality SystemsQuality SystemsQuality SystemsQuality Systems
IS1
  • Applied Clinical Trials

  • BioPharm International

  • Cannabis Science and Technology

  • Chromatography Online

  • Nutritional Outlook

  • Pharmaceutical Commerce

  • Pharmaceutical Executive

  • Pharm Tech

  • Spectroscopy Online

  • Turbo Machinery Magazine

    • Webcasts
    • Subscribe
Advertisement

Trends In: Foreign Inspections

November 2, 2008
By Angie Drakulich
News
Article
Pharmaceutical TechnologyPharmaceutical Technology-11-02-2008
Volume 32
Issue 11

How much time does your company spend on regulatory inspections? If your answer included the words "too much" followed by an agonizing sigh, you're not alone.

(DORIANO SOLINAS/GETTY IMAGES)

In today's global marketplace, a single manufacturing site may supply more than 80 markets and spend as many as 137 days working on one inspection, according to the European Federation of Pharmaceutical Industries and Associations (EFPIA). The organization's Foreign Inspections Topic team has conducted surveys annually since 2003 among its members. Last year, 22 big and small companies, representing 644 manufacturing sites worldwide, responded. Of the 644 sites, 211, or 33%, had at least three inspections in 2007; 6 of them had more than 10 inspections.

Some of the most interesting survey results: It typically takes about 137 work days (i.e., 8-hour days, totaling 1096 working hours) to host an inspection. This includes 80 to 100 days for preparation (e.g., reviewing, compiling, summarizing, crafting presentations); about 17 work days per inspection day (accounting for multiple employees) for inspection management during the inspection itself; and 20 days for administrative followup.

The data also show that companies overall spent as many as 106,158 days dealing with inspections by foreign inspectorates, says EFPIA Topic Team Chair Stephan Roenninger, global quality manager at F. Hoffmann-La Roche (Basel, Basel-Stadt, Switzerland). The most active inspectorates in order of activity reported are those from the European Union, United States, Brazil, Japan, Mexico, South Korea, and Uganda.

Considering that the average person in Europe works 220 days per year, this totals about 483 years of employee resources. In turn, inspectors spent 3054 days on foreign inspection activities in 2007 at the sites of the companies surveyed in addition to their local inspection responsibilities.

Overall, inspection numbers are going up on both the manufacturer and regulator side. The number of days that surveyed companies spent on foreign inspections increased by 51% between 2006 and 2007. And even though the number of sites the companies had decreased by 3%, the number of foreign inspections they had increased 34% during the same period. Add to that inspections by local authorities, and there is a 130% increase in the number of inspections between 2003 and 2007, and a 172% increase in the time inspectors spent doing inspections between 2003 and 2007. In fact, many companies participating in the annual EFPIA survey have seen a 16% to 20% increase in inspections every year since 1999.

Fast Facts...

This change may be, in part, because there are now 43 inspectorates conducting inspections outside their own borders, says Roenninger. The following countries reported to EFPIA that they recently started doing foreign inspections: Botswana, Costa Rica, Ethiopia, Morocco, Serbia, and Iraq.

Compare the statistics compiled by EFPIA to those from a typical plant in the United States over a recent calendar year. The Pharmaceutical Research and Manufacturers Association (PhRMA) Quality Technical Group conducted a similar initial survey between 2004 and 2006 focusing on FDA's risk-based inspections. Nine companies reporting for 57 sites participated. Zena Kaufman, divisional vice-president at the Quality Center of Excellence at Abbott (Abbott Park, IL), presented data from the PhRMA group at the 2008 PDA/FDA Joint Regulatory Conference.

A typical US plant experienced 84 days in which an inspection was occurring in one year's time. Considering that the average plant is operational 250 days per year (52 weeks x 5 days -10 holidays), about one third of a plant operations can be tied to inspection activities, not to mention how many persons were involved in inspection activities.

Other early results from PhRMA show that the number of inspections in the Americas increased between 2004 and 2006, but stayed relatively the same for inspections outside the region during the same period. There was a higher reported facility complexity in the Americas and the Asia-Pacific region, as compared with the European Union. The PhRMA Quality Technical Group intends to continue the survey and to possibly expand or work with EFPIA, said Kaufman.

Both surveys beg the question: Given the amount of time and effort that go into foreign inspections, is there a better solution to assuring compliance? Can joint inspections or sharing of knowledge about sites come soon enough in a global supply chain?

"More sharing of assessed risks to GMP and compliance at manufacturing sites between industry and/or regulators is certainly needed," say Roenninger and Kaufman. "Awareness, multi- and bilateral confidentiality agreements facilitated by harmonized training and trust between inspectorates such as membership of inspectorates in PIC/S should also be encouraged."

Adds Roenninger, "In addition, administrative instruments (e.g., the World Health Organization's certification scheme on the quality of pharmaceutical products) providing for governmental regulatory processes for certifying manufacturing sites should be encouraged as well."

Articles in this issue

The Ideal Pharmacopeia
i2-564664-1408652835781.gif
The Role of Dendrimers in Topical Drug Delivery
i2-564659-1408652858920.gif
Nanotechnology Challenges FDA and Manufacturers
i1-564661-1408652852847.jpg
Exploring Solid-State Chemistry
i1-564652-1408652882509.jpg
Bringing Certainties to a Burgeoning Field
i1-564669-1408652812017.jpg
Pharma Capsules
i1-564670-1408652809747.jpg
RFID versus Barcode
Inside USP: USP Metals Testing: A Workshop Report
i4-564657-1408652866899.gif
Report From: China
Report from: India
FDA Collaborates on Nanotechnology Research
i17_t-564663-1408652839813.gif
The Effect of Mill Type on Two Dry-Granulated Placebo Formulations
i1-564668-1408652815465.jpg
Leading European CMOs Consolidate Market Positions
i9_t-564662-1408652847580.gif
Development of Orally Disintegrating Tablets Based on a New Excipient
i12_t-564665-1408652826875.gif
Science and Technology of Bioadhesive-Based Targeted Oral Delivery Systems
Recent Videos
Behind the Headlines, Episode 18
Drug Digest: Patient Preference Drives Solid Dosage Trends
Behind the Headlines, Episode 17
Related Content

Text sign showing Industry News. Business photo text delivering news to the general public or a target public | Image Credit: © Artur - © Artur - stock.adobe.com

FDA Voucher Program Provides Shorter Drug Application Review Time

Susan Haigney
June 18th 2025
Article

The Commissioner’s National Priority Voucher can be used by drug developers to participate in a novel priority program for shortened drug approval review time.


Drug Solutions Podcast: Growth and Advancements in Fill/Finish

Drug Solutions Podcast: Growth and Advancements in Fill/Finish

Felicity Thomas
June 25th 2024
Podcast

In this episode, Hanns-Christian Mahler from ten23 Health chats about the advances in fill/finish.


Stainless steel door and walls, clean room | Image Credit: © Alexandr - stock.adobe.com

New Company Chrysalis Launches After Acquisition of Cleanroom Assets

Patrick Lavery
June 17th 2025
Article

Chrysalis lists among its partners early-stage biotechnology companies, contract research organizations, top-10 pharmaceutical firms, and various other life sciences stakeholders.


Drug Solutions Podcast: All About Data: Looking at the EHDS in More Detail

Drug Solutions Podcast: All About Data: Looking at the EHDS in More Detail

Felicity Thomas
May 28th 2024
Podcast

In this episode, Alexander Natz from EUCOPE chats about the European Health Data Space.


mainz,Rhineland-Palatinate /germany - 16 07 2022: the biontech company building and flags in mainz germany | Image Credit: © Tobias Arhelger - stock.adobe.com

CureVac to Be Acquired by BioNTech in $1.25B Deal to Advance mRNA Cancer Therapies

Christopher Cole
June 12th 2025
Article

The acquisition boosts BioNTech’s mRNA design and manufacturing capabilities, accelerating development of next-gen cancer immunotherapies.


Silver Spring, MD, USA - June 25, 2022: The FDA White Oak Campus, headquarters of the United States Food and Drug Administration, a federal agency of the Department of Health and Human Services (HHS). | Image Credit: © Tada Images - stock.adobe.com

FDA Posts Slate of Seven Warning Letters Following Company Inspections

Patrick Lavery
June 12th 2025
Article

The warning letters deal with a range of violations involving items from personal hygienic products to mismarketed analgesics.

Related Content

Text sign showing Industry News. Business photo text delivering news to the general public or a target public | Image Credit: © Artur - © Artur - stock.adobe.com

FDA Voucher Program Provides Shorter Drug Application Review Time

Susan Haigney
June 18th 2025
Article

The Commissioner’s National Priority Voucher can be used by drug developers to participate in a novel priority program for shortened drug approval review time.


Drug Solutions Podcast: Growth and Advancements in Fill/Finish

Drug Solutions Podcast: Growth and Advancements in Fill/Finish

Felicity Thomas
June 25th 2024
Podcast

In this episode, Hanns-Christian Mahler from ten23 Health chats about the advances in fill/finish.


Stainless steel door and walls, clean room | Image Credit: © Alexandr - stock.adobe.com

New Company Chrysalis Launches After Acquisition of Cleanroom Assets

Patrick Lavery
June 17th 2025
Article

Chrysalis lists among its partners early-stage biotechnology companies, contract research organizations, top-10 pharmaceutical firms, and various other life sciences stakeholders.


Drug Solutions Podcast: All About Data: Looking at the EHDS in More Detail

Drug Solutions Podcast: All About Data: Looking at the EHDS in More Detail

Felicity Thomas
May 28th 2024
Podcast

In this episode, Alexander Natz from EUCOPE chats about the European Health Data Space.


mainz,Rhineland-Palatinate /germany - 16 07 2022: the biontech company building and flags in mainz germany | Image Credit: © Tobias Arhelger - stock.adobe.com

CureVac to Be Acquired by BioNTech in $1.25B Deal to Advance mRNA Cancer Therapies

Christopher Cole
June 12th 2025
Article

The acquisition boosts BioNTech’s mRNA design and manufacturing capabilities, accelerating development of next-gen cancer immunotherapies.


Silver Spring, MD, USA - June 25, 2022: The FDA White Oak Campus, headquarters of the United States Food and Drug Administration, a federal agency of the Department of Health and Human Services (HHS). | Image Credit: © Tada Images - stock.adobe.com

FDA Posts Slate of Seven Warning Letters Following Company Inspections

Patrick Lavery
June 12th 2025
Article

The warning letters deal with a range of violations involving items from personal hygienic products to mismarketed analgesics.

About Us
Advertise
Contact Us
Editorial Info
Editorial Advisory Board
Do Not Sell My Personal Information
Privacy Policy
Terms and Conditions
Contact Info

2 Commerce Drive
Cranbury, NJ 08512

609-716-7777

© 2025 MJH Life Sciences

All rights reserved.